Component for a static mixer

ABSTRACT

The component ( 1 ) for a static mixer ( 100 ) is manufactured by cutting and forming or by stamping out of a planar material strip ( 10 ). It extends in a longitudinal direction ( 11 ) given by the material strip. The component has the following design:  
     transverse segments ( 2 ) are arranged at intervals transversely to the longitudinal direction ( 11 ) and lie in a central plane ( 12 ) of the component ( 1 ) after forming or stamping. Strip fields ( 30 ) are located between the transverse segments ( 2 ), said strip fields ( 30 ) corresponding to a line pattern made by the cutting or stamping and comprising longitudinal strips ( 3 ), i.e. strips ( 3 ) extending in a longitudinal direction. The transverse widths of the strips can be variable. For each strip, half-strips ( 7, 8′; 8, 7′ ) can be respectively distinguished with respect to the central region ( 6 ) of the strip field. The half-strips are bent out of the central plane ( 12 ) by the forming or stamping and each form a bending edge with respect to the transverse segments ( 2 ) at the base lines ( 32 ).

[0001] The invention relates to a component for a static mixer, a mixer comprising such a component and a use of said mixer.

[0002] A static mixing apparatus for a flowing medium is known from EPA 0 655 275 whose mixing elements are in each case assembled from two zig-zag or wavy sections. A section comprises longitudinal bars with a respective opening between said bars. The two sections are connected to one another at transverse bars. The longitudinal bars have connecting pieces at the apexes. The sections can be manufactured by stamping them from material strips.

[0003] It is the object of the invention to provide a component for a static mixer which has substantially the same mixing efficiency as the said mixing apparatus, whereby the components of this mixer should also be able to be manufactured from a material strip, but in a manner more saving of material. This object is satisfied by the component defined in claim 1.

[0004] The component for a static mixer is manufactured by cutting and forming or by stamping from a planar material strip. It extends in a longitudinal direction given by the material strip. The component has the following form:

[0005] Transverse segments are arranged at intervals transversely to the longitudinal direction and lie in a central plane of the component after the forming or stamping. Strip fields are located between the transverse segments. Said strip fields correspond to the line pattern made by cutting or stamping and consist of longitudinal strips, i.e. strips extending in a longitudinal direction. The transverse widths of said strips can be variable. For each strip, half-strips can be respectively distinguished With respect to the central region of the strip field. The half-strips are bent out of the central plane by the forming or stamping and each form a bending edge with respect to the transverse segments at baselines bounding the transverse segments.

[0006] The dependent claims 2 to 5 relate to advantageous embodiments of the component in accordance with the invention. Static mixers comprising the component in accordance with the invention form the subject of each of claims 6 to 9. Claim 10 relates to uses of the static mixer.

[0007] The invention is described below with reference to the drawings, in which are shown:

[0008]FIG. 1 a material strip for a component in accordance with the invention comprising transverse segments and strip fields lying between the segments;

[0009]FIG. 2 the material of FIG. 1 in an oblique view with a pair of strips whose half-strips are bent out of a central plane;

[0010]FIG. 3 a material strip for a component in accordance with the invention whose strip fields comprise two pairs of strips in each case;

[0011]FIG. 4 a static mixer in accordance with the invention;

[0012]FIG. 5 a perspective view of a component in accordance with the invention comprising two pairs of strips per strip field;

[0013]FIG. 6 a material strip comprising a line pattern made by cutting, said pattern being able to be made into the shape shown in FIG. 5 by forming;

[0014]FIG. 7 a schematic representation of a mixer structure assembled from a sequence of components in accordance with the invention;

[0015]FIG. 8 a side view of a mixing element assembled from two components in accordance with the invention arranged in parallel; and

[0016]FIG. 9 strip fields of further embodiments of the component in accordance with the invention.

[0017] The component 1 (FIG. 2) in accordance with the invention, which is a component for a static mixer 100 (FIG. 4), can be manufactured from a planar material strip 10 (FIG. 1) by cutting and forming or by stamping (i.e. cutting and forming in one working step). Component 1 extends in a longitudinal direction 11 given by the material strip 10. It has the following design in accordance with FIGS. 1 to 5:

[0018] Transverse segments 2 are arranged at intervals transversely to the longitudinal direction 11 and lie in a central plane 12 (FIGS. 2, 4) of the component 1 after forming. In the embodiments shown, the intervals are of equal length; however, they can also be irregular. Strip fields 30 are located between the transverse segments 2. Said strip fields 30 are made by cutting and comprise longitudinal strips 3, i.e. strips 3 extending in the longitudinal direction 11. The strips 3 start from baselines 32 which bound the transverse segments 2. Each strip 3 is part of a pair of strips 4 which is divided into two strips by a longitudinal, inner boundary line 5. The strips 3 formed from the material are not really continuous in a central region 6 of the strip field 30, but only conceptually continuous. Two half-strips 7, 7′ and 8, 8′, which are arranged offset to one another in each case, can be differentiated in each strip 3 with respect to the central region 6. The two half-strips 7, 7′ of the pair of strips each have a free end 70, 70′ in the central region 6, while the two other half-strips 8, 8′ are connected by a bridge 9 in the central region 6 which crosses over the inner boundary line 5.

[0019] The half-strips 7, 7′, 8, and 8′ are bent out of the central plane by forming and in each case form a bending edge at the base lines 32 with respect to the transverse segments 2. The bridge 9 of the continuous half-strips 8, 8′ forms an apex 9 a in each pair of strips 4. The two other half-strips 7, 7′ are bent out of the central plane 12 on the other side with respect to the apex 9 a.

[0020]FIG. 3 shows a material strip 10 for a component 1 in accordance with the invention, where the strip fields 30 of said material strip 10 each comprise two pairs of strips 4. A geometrical structure of component 1 can be manufactured which turns in on itself in a 180° turn around the longitudinal central axis 11, with in particular an apex 9 a again coming to rest on an apex 9 a.

[0021] The strip fields 30 of the component 1 can also comprise only one pair of strips 4 in each case. A side view of this embodiment is shown in FIG. 4, with the component 1 being arranged in a tube 101 of the static mixer 100.

[0022] In the embodiments of FIGS. 1 to 3, the strips 3 have a transverse width which remains constant. This geometry results in a component 1 which is particularly suitable for a rectangular cross-section of the mixer tube 101. For a circular tube cross-section the strip field 30 advantageously has a variable width: strip field 30 tapers symmetrically towards the centre; the strips 3 taper correspondingly; and the contour of the strip field 30 at least approaches the shape of two half-ellipses whose apexes touch in the central region 6. A material strip 10 shaped in this way, which results in the component 1 shown in FIG. 5, is shown in FIG. 6. It is the same structural type as already shown in FIG. 3.

[0023] A static mixer 100 as a rule and advantageously comprises two or more components 1 which form an alternating sequence, with two components, which are adjacent and arranged one behind the other, having central planes 12 which cross one another. Such an arrangement is shown in schematic form in FIG. 7. The transition from one component 1 to another adjacent one can also have a different design if the one component 1 is modified in the following manner. The segment 2 and the half of the strip field 30 at the one end of the component 1 is removed (or better: not manufactured). Then the other component 1 can be arranged such that its segment 2 comes to rest between the bent-out half-strips of the modified component 1 lying at the end.

[0024] Two or more components 1 having cross-sections suitable for a rectangular tube cross-section can be arranged parallel to one another. They can in particular be connected to one another, for example welded, at apexes 9 a. This is illustrated by FIG. 8.

[0025] It is not necessary for two half-strips of a pair of strips arranged offset to one another in the component 1 in accordance with the invention to be connected to one another via a bridge. Two half-strips connected to one another can also be associated with the same strip. An example is illustrated by way of a strip field in FIG. 9. A further deviating example where half-strips of the kind having free ends are present only at the edge of the strip field is shown in FIG. 10. Furthermore, the number of strips of the strip field can also be odd: see FIG. 10.

[0026] The components 1 in accordance with the invention which are not connected to adjacent components 1—i.e. with the exception of the embodiment of FIG. 8—are, for example, particularly suitable for the processing of foodstuffs. Connection points between adjacent sections of the mixing elements are also present in EP-A 0 655 275 mentioned above. If there are no connection points between adjacent sections of the mixing elements, a good self-cleaning effect is produced in a continuous mixing process which, for hygienic reasons, is what makes the use of a mixer in accordance with the invention possible at all in diverse uses.

[0027] In contrast to the known mixing element of EP-A 0 655 275, no openings have to be made by removing material in the mixing element in accordance with the invention. As a result, material can be saved—as was required.

[0028] The material strip 10 can consist of metal or plastic. The cutting of the line pattern can be carried out by stamping or by means of a shear cutting or laser method. 

1. A component (1) for a static mixer (100) which is manufactured by cutting and forming or by stamping out of a planar material strip (10) and which extends in a longitudinal direction (11) given by the material strip, said component having the following design: transverse segments (2) are arranged at intervals transversely to the longitudinal direction (11) and lie in a central plane (12) of the component (1) after forming or stamping; strip fields (30) are located between the transverse segments (2), said strip fields (30) corresponding to a line pattern made by the cutting or stamping and comprising longitudinal strips (3), i.e. strips (3) extending in a longitudinal direction; the transverse widths of the strips can be variable; for each strip, half-strips (7, 8′; 8, 7′) can be respectively distinguished with respect to the central region (6) of the strip field; the half-strips are bent out of the central plane (12) by the forming or stamping, and each form a bending edge with respect to the transverse segments (2) at the base lines (32).
 2. A component in accordance with claim 1 characterised in that the strips start from baselines (32), the strips 3 are not really continuous in the respective central region (6) of the strip field, but only conceptually continuous, and at least two strips are part of a pair of strips (4); in that in each pair of strips (4), two half-strips (7, 7′) offset with respect to one another each have a free end (70, 70′) in the central region (6), while the two other half-strips (8, 8′) are connected to one another by a bridge (9) in the central region which crosses over a longitudinal, inner boundary line 5; and in that for each pair of strips (4), the continuous half-strips (8, 8′) form an apex (9 a) on the one side of the central plane and the two other half-strips (7, 7′) are bent out on the other side.
 3. A component in accordance with claim 2 characterised in that each strip is part of a pair of strips (4); in that in particular the strip field (30) is assembled from two pairs of strips (4); and in that in particular the design of the component at least approaches a geometrical shape which turns in on itself in a 180° turn around a longitudinal central axis (11).
 4. A component in accordance with one of claims 1 to 3 characterised in that the strip field (30) tapers symmetrically towards the centre (6), the strips (3) taper correspondingly, and the contour of the strip field at least approaches the shape of two half-ellipses whose apexes touch in the central region (6).
 5. A component in accordance with one of claims 1 to 4 characterised in that the material strip (10) consists of metal or plastic; and in that the cutting has been carried out in particular by stamping or by means of a shear cutting or laser method.
 6. A static mixer (100) comprising a tube (101) in which at least one component (1) in accordance with one of claims 1 to 5 is arranged.
 7. A static mixer in accordance with claim 6 characterised in that the tube (101) has a circular cross-section; and in that the component (1) is formed in accordance with claim
 4. 8. A static mixer in accordance with claim 6 or claim 7 characterised in that two or more components (1) form an alternating sequence, with two adjacent components, arranged one behind the other, having central planes (12) crossing one another.
 9. A static mixer in accordance with claim 6 characterised in that two or more components (1) are arranged parallel and adjacent to one another; and in that the components are connected to one another in particular at apexes (9 a).
 10. A use of a static mixer in accordance with claim 8 in a continuous mixing process for treating liquid media, in particular liquid foodstuffs or liquid starting products for foodstuffs, whereby a good self-cleaning effect of the components is produced with the mixing process. 